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WanderCO · decisions

Why this way.

Every meaningful decision in this product, the rationale, and the alternatives we rejected. If you disagree, we want to hear about it.

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WanderCO Family — Decision Log

Running log of every keep/swap/drop decision across WanderCO Standard + WanderCO Pro. Citations per entry. Life-safety device — UL cert + reliability + survivor-advisory rigor > all else.

This document is the refinement of /tmp/draft-wanderco-DECISIONS.md (local-LLM draft validated 97/100) into the full SOP v2.4 decision-log artifact.

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Stage 0 — Feature-parity sweep (2026-04-24)

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Stage 1 — Intake + freeze (2026-04-24)

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D-CO-001 — 10-year sealed primary battery vs WanderVerse 7-year parts (Stage 0 reconciliation)

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D-CO-002 — Mesh participation as WanderAlert leaf node, Level-1 default

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D-CO-003 — MCU choice: ESP32-S3 across the family

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D-CO-004 — CO sensor: Figaro TGS5042 electrochemical (UL 2034)

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D-CO-005 — Smoke sensor: photoelectric chamber (UL 217)

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D-CO-006 — CO2 sensor (Pro tier): Sensirion SCD41

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D-CO-007 — Radon-ready socket (Pro tier; v1.1+ population)

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D-CO-008 — Identity-aware covert mode (silent visual-only Level 1/2 for survivor-mode users) — CONTROVERSIAL; advisory-panel gated

1. Firmware: covert mode flag is a software setting; firmware enforces L3 audible regardless of flag. 2. Secure element (NXP SE051): role token includes covert-mode-eligible flag (read-only after Ambassador program); SE051-stored UL-cert-mode register CANNOT be flipped to disable L3 audible. Even if firmware is compromised, SE051 enforces L3 audible.

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D-CO-009 — Saffron LED ring (Cree CLM3C-AKA) family-wide

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D-CO-010 — UL 268 (commercial) NOT pursued in v1

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Stage 2 — Component selection summary (2026-04-24)

Per BOM-platform.csv + BOM-modules.csv. Highlights:

FunctionPartReuse status
MCU module (2-tier shared)Raytac MDBT50Q-S3 (ESP32-S3)Reused from Security Trio + WanderAlert
LoRa radioSemtech SX1262Reused from WanderAlert + WanderAway
Saffron LEDCree CLM3C-AKA saffron 1 W (12 LEDs ring)Reused (CLM3C variant) from Security Trio + WanderDash
LED driverTI TPS92518Reused from Security Trio + WanderAlert
CO sensorFigaro TGS5042 electrochemical**NEW for parts library**
Smoke chamberPhotoelectric IR + photodiode chamber assembly**NEW for parts library**
Piezo sirenMallory MAL-LC-class ≥85 dB @ 3 m UL 217/UL 2034**NEW for parts library**
CO2 NDIR (Pro)Sensirion SCD41Reused from WanderSense + WanderBreath
Battery (sealed primary)Tadiran TLI-1550A LiSOCl2 (×2)**NEW for parts library**; Saft LS14500 alt
PMIC / powerTI TPS65086100Reused from WanderAlert
Secure elementNXP SE051Reused from WanderBand + WanderAlert + Security Trio
Flash NORMacronix MX25R 8 MB / 16 MBReused
Antenna LoRaTaoglas FXP14 PCB-mountReused from WanderAway + WanderAlert
Test buttonAlps SKRH + custom recessed capReused (button family)
ChassisCustom matte cream anodized aluminum disc 130 mm × 35 mmNEW
Saffron pinstripe bezelAnodized aluminum + saffron stripeNEW (per hero image)
Perforated mesh faceAnodized aluminum + acoustic-transparent meshNEW (per hero image)

See BOM-platform.csv, BOM-modules.csv, BOM-normalized.csv, SOURCING.csv for full part list + sourcing.

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Stage 2b — Configurator axes (2026-04-24)

6 axes per tier. See CONFIGURATOR.md for full matrix. Summary:

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Stage 3 — Compatibility (2026-04-24)

Resolved:

Deferred to Stage 5 (PCB layout):

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Stage 4 — Sourcing (2026-04-24, framework only)

See SOURCING.csv. Live RFQs deferred until UL 217 + UL 2034 cert lab engaged + engineering hire onboarded.

Critical dual-source flags:

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Stage 5 — DFM/DFA/DFT (2026-04-24)

See DFM-DFA-DFT.md. Critical:

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Stage 6 — Thermal/EMC (2026-04-24)

See THERMAL-EMC.md. Operating range 0 to +50 °C (UL 2034 standard). LoRa + WiFi + BLE + smoke chamber IR + LED driver coexistence handled per industry-standard ferrite + SAW filtering.

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Stage 7 — Compliance (2026-04-24)

See COMPLIANCE.md.

Cert sequencing (target):

Total cert v1: ~$60-90k.

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Stage 8 — Canonical BOM + GUIDE + STLs (2026-04-24)

Files produced. STL-OPEN-FILES/README.md documents CC BY-SA 4.0 release for every 3D-printable part:

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Stage 9 — HW/FW (2026-04-24)

WanderOS-CO on Zephyr (deep-sleep optimized for 10-year LiSOCl2 cell — aggressive sleep states required to hit 10-year UL window). Single firmware codebase for both tiers (Pro adds SCD41 driver compile-time flag). UL 2034 timing-curve compliance + UL 217 obscuration-curve compliance = canonical test cases in CI. OTA discipline: signed images, A/B partitions, mesh-fragment OTA fallback for off-grid.

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Stage 10 — Gate (2026-04-24)

See GATE.md. Stage-10 blockers: 1. UL 217 cert granted (HARD GATE — any sale) 2. UL 2034 cert granted (HARD GATE — any sale) 3. Advisory review complete (DV advocate + LGBTQ+ DV survivor + UL human-factors expert panels) 4. CSA 6.19 + EN 50291 + EN 14604 (Canada + EU markets) 5. FCC Part 15 6. CE RED + UKCA 7. IP44 accredited 8. Bluetooth SIG qualification 9. Identity-aware covert-mode firmware lockout independent security audit

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Grant-funding plausibility (decision context, not a commitment)

Recorded here so future grant submissions reference the same framing:

ProgramWhy it fitsRangeApplication timing
**HUD Lead-Hazard Reduction + Healthy Homes**Healthy Homes program criteria explicitly include CO + smoke + radon-readiness$25k-2M2027 application window
**EPA Indoor Air Quality grant pool**Pro-tier CO2 + radon-ready maps to IAQ Tools for Schools + IAQ-MOV criteria$25k-250k2026-Q4
**HHS ASPR (community health centers / FQHCs)**CO/smoke compliance for FQHCs$50k-500k2027
**State CO-alarm-mandate compliance pools** (NY, IL, CA, MA, NJ)Direct buy-side grants to landlords / LIHTC propertiesvaries by staterolling
**VAWA housing transition pools**DV-safehouse comms + safety upgradesvariesrolling — through HAVEN partnership
**HUD HOPWA**LGBTQ-housing emergency-comms upgradesvariesannual

WanderCO is NOT a grant-funded product in the sense that we depend on grants to ship — the LLC pays for v1 cert from forecast hardware revenue. Grants are an accelerator for HAVEN-safehouse + LGBTQ-housing + Title-I-rural-housing donor-sponsored deployment + a de-risking layer on cert investment.

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Critical open items (revalidated)

ItemSeverityAction ownerDeadline
Engineering team hire (EE + FW + UL/CO sensor specialist; shared with WanderAlert + WanderSense pool)🔴MichaelNOW — 2026-Q3 start
UL 217 + UL 2034 cert lab engagement (Intertek / TUV SUD / UL direct — bundled lab visit)🔴cert team + Michael2026-Q4
Advisory panel formation (DV advocate + LGBTQ+ DV survivor + UL human-factors expert)🔴Michael + WanderSafe team + trauma-informed counsel for survivor brokering2026-Q4 (pre-EVT)
Figaro TGS5042 + smoke chamber dual-source RFQs🟡engineering hire2027-Q1
Tadiran TLI-1550A + Saft LS14500 dual-source qualification🟡engineering hire2027-Q1
EU bundle (EN 50291 + EN 14604) cert lab booking🟡cert team2027-Q2
HAVEN safehouse + LGBTQ-housing donor program legal structuring🟡counsel + Michael2027-Q1
Voice annunciation language packs (English + Spanish v1.0; expansion v1.1) — UL voice-pattern compliance per-language🟡firmware + cert2027-Q2
Identity-aware covert-mode firmware + secure-element role-token enforcement (independent security audit pre-PVT)🔴firmware + security review2027-Q1
Radon-ready socket validation (Pro tier) — confirm I²C + 3.3 V + footprint compatible with RD200M-class daughter card for v1.1 population🟢engineering2027-Q2

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Non-goals (explicitly NOT shipping in v1)

D-NN — Radio function-class adopts Semtech LR2021 (LoRa Gen 4) as primary

Date: 2026-04-25 Strategy: hybrid

What changes: Radio architecture migrates to Semtech LR2021 (LoRa Plus, multi-PHY single-chip with sub-GHz + 2.4 GHz + S-band NTN satellite). Replaces previous SX1262 + nRF52840 + CC2652R7 multi-chip approach. Throughput 40× (62.5 kbps → 2.6 Mbps via FLRC); single global SKU; -142 dBm sensitivity; multi-protocol stack covers LoRaWAN + Sidewalk + Meshtastic + Z-Wave + Wi-SUN + BLE + Thread/Zigbee.

Sole-source variance: Semtech is sole-source for LR2021. Per SOLE-SOURCE-VARIANCE-LR2021.md:

Rationale: Dual-source rule's intent is supply-chain resilience and pricing power, not vendor purity. Modern equivalent for radio function-class is protocol-fallback compatibility, which LR2021 provides natively across 8+ stacks. Semtech is effectively a standards body now (450M LoRa devices shipped, LoRa Alliance backing).

[rule: dual-source-variance] [rule: dual-source]

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**Note (Perplexity-validated 2026-04-25):** When this doc says LR2021 supports multi-PHY in one chip, the *hardware* is multi-PHY-capable, but full protocol stacks (LoRaWAN, Amazon Sidewalk, Meshtastic, Z-Wave, Wi-SUN, BLE, Thread/Zigbee) integrate via firmware layers, not all bundled native. We ship pre-built stacks for the active set per product. See `PERPLEXITY-VALIDATION-2026-04-25.md` in `_WANDERVERSE-LIBRARY/`.