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WanderRouter 5G · decisions

Why this way.

Every meaningful decision in this product, the rationale, and the alternatives we rejected. If you disagree, we want to hear about it.

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WanderRouter Standard-5G — Decision Log

Running log of every keep/swap/drop decision through Stages 0–10. Each entry cites source (image render, parts-library reuse, Standard spec inheritance, _VALIDATION-2026-04-24.md, _ESIM-MULTI-CARRIER.md) and dates the call. No Perplexity queries this run — local refs only per task scope.

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Stage 0 — Image-spec reconciliation (2026-04-24)

Decision: the hero render is the canonical v1 chassis target. The original delta-from-Standard WANDERROUTER-STANDARD-5G-SPEC.md (medium chassis, internal-only cellular antenna planning) is preserved as historical reference; the v1-image-locked design is a slightly larger horizontal desktop chassis (280×200×65mm) with 6 visible external antennas, cream anodized top deck, side SIM tray + saffron eject tool, and dual front saffron indicators (general status strip + LTE indicator).

Image-locked attributes (non-negotiable v1 design constraints):

AttributeImage-locked value
Form factorHorizontal desktop, ~280 × 200 × 65 mm
Chassis materialMatte slate-charcoal anodized 6061 aluminum, precision-machined edges (0.5mm chamfer)
Top deck materialCream anodized aluminum, full-coverage
Side ventingCrisp horizontal slot vents on left + right side panels only
Front face indicatorsHorizontal saffron LED strip (general status, ~120mm long) + smaller saffron "LTE" indicator
External antennas6 total: 4× Wi-Fi 7 (slim base, ~150mm) + 2× cellular (thicker base + cream identifier rings, ~170mm) — all upward-angled
SIM accessTactile recessed SIM tray on chassis side, dual nano-SIM + eUICC
SIM-eject toolSaffron-anodized aluminum tool, ships in box, visually distinctive
Top bezel markThin saffron pinstripe horizontal along top edge of chassis sidewall (where slate meets cream)
FansNone visible — fanless aesthetic mandatory
Aesthetic referencePeplink Max BR1 × Cudy 5G × Teenage Engineering OD-11 × Eero Pro

Source: Michael-supplied hero image render brief (2026-04-24): "Horizontal Wi-Fi 7 router with cellular failover, roughly 280×200×65mm (slightly larger than the Standard), matte slate aluminum chassis with cream anodized top deck, SIX external antennas angled upward (four Wi-Fi antennas + two distinctly different cellular/5G antennas — the cellular pair is slightly thicker at the base with visible antenna-type identifier cream rings). A tactile recessed SIM tray on the side clearly visible with a small saffron SIM-eject tool resting beside the router on the backdrop. Front face shows a horizontal amber saffron LED strip plus a second smaller saffron indicator showing 'LTE' status. Visible ventilation slots along the sides. Thin amber saffron pinstripe along the top bezel edge."

Reconciliation actions taken (silent change avoided — every change documented):

1. Original "Medium chassis (same as Standard)" → v1 horizontal desktop 280×200×65mm (~10% larger volume than Standard). Drives mainboard PCB sizing decision in Stage 5 (~240×170mm vs Standard's smaller PCB). 2. Original "4× cellular RP-SMA bulkheads" (rear-mount + internal antennas described) → v1 6 external antennas (4 Wi-Fi + 2 cellular), all dipole-style upward-angled, RP-SMA-mounted to chassis topside near the rear edge of the cream top deck. Cellular pair gets cream-anodized identifier rings at the base + thicker dielectric loading (visually + functionally distinct from Wi-Fi antennas). 3. Original "GNSS antenna passive (Taoglas AA.114)" → v1 keeps internal passive GNSS patch antenna mounted under cream top deck (not externalized; image shows only 6 external antennas, no GNSS stub). 4. Original color/cover (inherited Standard's polymer/CNC/Lux walnut) → v1 single-material aluminum chassis with cream anodized top deck; Lux variants apply to top-deck finish only (Lux walnut overlay, Lux engraved cream). 5. Original "front-panel display TBD" → v1 specifically NO display (clean front face per image); status conveyed via LED strip + LTE indicator + WanderOS app. 6. Original "SIM access via internal" (rear-bay tray inheritence) → v1 tactile recessed SIM tray on chassis side (image-binding); +saffron-anodized SIM-eject tool ships in box (visible in render on the desk surface). 7. Original "saffron pinstripe" (inherited Standard) → v1 explicitly along top bezel edge of sidewall (where slate aluminum meets cream top deck), 1.5mm wide, ~3mm from top edge. 8. Original "5G modem M.2 B-key" → v1 kept — Telit FN990Axx M.2 B-key card (parts library reuse from WanderCar Pro-Fleet @ $135). Replaceable card per SERVICE-FLOW; no LGA conversion. 9. Original "no integrated UPS" (Standard inheritance) → v1 keeps optional UPS module (rear bay, requires 12V power lane; same as Standard; LiFePO4 4× 18650).

Carried forward (preserved):

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Stage 1 — Intake + freeze (2026-04-24)

Decision: Native SOP v2.4 design (variant SOP run from Standard with image-locking). Device ID WV-NET-ROUTER-STD-5G, revision v1.0-image-locked.

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Stage 2 — Component selection (2026-04-24)

Full BOM at BOM-normalized.csv. Key architectural decisions follow.

Wi-Fi 7 SoC: MediaTek MT7988A (preferred — UNIFIED with Router Standard)

Wi-Fi 7 radios: 2× MediaTek MT7996AX dual-radio (UNIFIED with Standard)

Cellular modem: Telit FN990Axx M.2 B-key (PRIMARY) — parts library reuse from WanderCar

Cellular antennas: 2× Taoglas multi-band 5G dipole (image-locked external)

Wi-Fi antennas: 4× external dipole, RP-SMA, image-locked

GNSS antenna: internal passive patch (under cream top deck)

eSIM eUICC: IDEMIA Essential 10-profile (default Traveler tier)

SIM holder: Hirose IX-SIM dual nano-SIM + eUICC + side-tray bracket

RAM, storage, RJ45 magjacks, SoC PMIC, etc.

Saffron LED indicators (front face)

Saffron pinstripe (top bezel edge)

Internal aluminum heatspreader

Power: 12V external brick (mandatory for 5G)

Saffron pinstripe + cream anodize + chassis manufacturing

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Stage 3 — Compatibility review (2026-04-24)

50-part BOM (full list BOM-normalized.csv) verified electrically + mechanically coherent. Full output: COMPATIBILITY.md.

Resolved:

Deferred / open:

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Stage 4 — Sourcing (Perplexity-deferred)

Same posture as Bridge Full: training-knowledge architectural review; Stage-4 Perplexity RFQ verification queued for next session.

⚠ needs validation flagged on:

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Stage 5 — DFM/DFA/DFT (2026-04-24)

Full output: DFM-DFA-DFT.md.

Key decisions:

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Stage 6 — Thermal/EMC/ESD (2026-04-24)

Full output: THERMAL-EMC.md.

Key decisions:

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Stage 7 — Compliance (2026-04-24)

Full output: COMPLIANCE.md.

Headline cert budget: ~$140-200k for full 5-carrier US launch + EU + UK + Canada.

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Stage 8 — Canonical BOM + GUIDE + STLs (2026-04-24)

BOM-platform.csv (in every Standard-5G), BOM-modules.csv (configurator-driven), GUIDE.md (rack/desk install + eSIM activation + dual-SIM + failover behavior + Matter commissioner role + Bridge Mini fleet integration), STL-OPEN-FILES/README.md (wall-mount bracket + antenna tilt clips + SIM-eject tool variants + dust covers + cable rake).

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Stage 9 — HW↔FW (2026-04-24)

Full output: HW-FW.md.

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Stage 10 — Gate review + service flow (2026-04-24)

GATE.md (EVT 2026-Q4, DVT 2027-Q1, PVT 2027-Q2) + SERVICE-FLOW.md (rack/desk-friendly send-back procedures + user-replaceable modem M.2 card + user-replaceable antennas + Ambassador refurb + 5-carrier-cert phased launch).

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Flags carried forward (consolidated)

#FlagSeverityDisposition
1Telit FN990Axx 2026 stock at Router-family aggregated volume🟡⚠ Stage-4 Telit FAE RFQ
2mmWave daughterboard vendor + antenna placement🟡⚠ Stage-5 DFA
35-carrier PTCRB cert timeline + budget🔴⚠ Stage-7 + business decision (phased launch posture defined)
4FCC SAR cert for 6-antenna host array🟡⚠ Stage-7 budget (~$8-12k)
5DA-26-278 classification (consumer router — likely yes)🔴gates EVT; US CM strongly preferred
6Saffron pinstripe two-tone anodizing — inherits Bridge Full RFQ🟡⚠ Stage-5 (parallel with Bridge Full)
7Saffron LED color match to pinstripe (~592nm) — inherits Bridge Full🟡⚠ Stage-5 LED part matching
8OpenWrt 24.10 MLO maturity for MT7996AX — inherits Standard🟡soft-fall-back to single-link Wi-Fi 7
9M.2 B-key vs LGA modem (preserved M.2 for upgradability)🟢decided in Stage 0; documented in SERVICE-FLOW
10UL 1973 LiFePO4 cell choice (HAVEN UPS) — inherits Bridge Full🟡⚠ Stage-7 UL safety review
11mmWave-only marketing claim — soft-shield ("where supported")🟢mmWave is configurator option, not platform default
12Carrier IMEI-lock (T-Mo Home Internet plans block third-party modems)🟢documented to buyers; "bring-your-own prepaid / business-line SIM" framing

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Source-of-truth chain

hero image (2026-04-24, Michael) →
  _MANIFEST.md Stage 0 reconciliation →
    DECISIONS.md (this file) →
      [BOM-normalized, BOM-platform, BOM-modules, COMPATIBILITY,
       SOURCING, DFM-DFA-DFT, THERMAL-EMC, COMPLIANCE, CONFIGURATOR,
       GUIDE, HW-FW, SERVICE-FLOW, GATE, STL-OPEN-FILES/README]

Original WANDERROUTER-STANDARD-5G-SPEC.md v1.0 is preserved as historical (delta-from-Standard) reference; v1-image-locked decisions in this log supersede where they conflict.